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 VDE
MINIATURE POWER RELAY
DK-RELAYS
20 .787
12.5 .492 10 .394
20 .787
15 .591 10 .394
FEATURES
* Large capacity in small size: 10 A 250 V AC (1a) * High sensitivity: 200 mW nominal operating power * High breakdown voltage 4,000 Vrms between contacts and coil 1,000 Vrms between open contacts Meeting FCC Part 68 * Sealed construction * Latching types available
1a
1a1b mm inch
SPECIFICATIONS
Contact
Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1A) Contact material Nominal switching capacity Max. switching power Rating (resistive) Max. switching voltage Max. switching current Expected life (min. operations) Mechanical Electrical (resistive)
5
Characteristics
1 Form A 30 m Gold flash over silver alloy 10 A 250 V AC 8 A 250 V AC 10 A 30 V DC 8 A 30 V DC 300 W, 2,500 VA 250 V AC, 30 V DC 10 A 5x107 10 (10 A 250 V AC, 10 A 30 V DC) 105 (8 A 250 V AC, 8 A 30 V DC) 240 W, 2,000 VA 250 V AC, 30 V DC 8A 2 Form A, 1 Form A 1 Form B Max. operating speed Initial insulation resistance*1 Between open contacts Between contacts and coil Surge voltage between coil and contact*3 Operate time*4 (at nominal voltage) Release time (without diode)*4 (at nominal voltage) Temperature rise (at nominal voltage) Functional*5 Shock resistance Destructive*6 Initial breakdown voltage*2 Vibration resistance 200 mW Functional*7 Destructive 20 cpm (at rated load) Min. 1,000 m (at 500 V DC) 1,000 Vrms 4,000 Vrms Min. 10,000 V Max. 10 ms (Approx. 5 ms) Max. 8 ms (Approx. 3 ms) Max. 40C with nominal coil voltage and at 10 A switching current Min. 98 m/s2 {10 G} Min. 980 m/s2 {100 G} 88.2 m/s2 {9 G}, 10 to 55 Hz at double amplitude of 1.5 mm 176.4 m/s2 {18 G}, 10 to 55 Hz at double amplitude of 3.0 mm -40C to +65C -40F to +149F 5 to 85% R.H. Approx. 5.6 g .20 oz Approx. 6 g .21 oz
Coil
Nominal operating power Remarks
* Specifications will vary with foreign standards certification ratings. *1 Measurement at same location as "Initial breakdown voltage" section *2 Detection current: 10 mA *3 Wave is standard shock voltage of 1.2 x 50s according to JEC-212-1981 *4 Excluding contact bounce time *5 Half-wave pulse of sine wave: 11ms; detection time: 10s *6 Half-wave pulse of sine wave: 6ms *7 Detection time: 10s *8 Refer to 5. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT (Page 61).
Conditions for oper- Ambient ation, transport and temp. storange*8 (Not freezing and Humidity condensing at low temperature) 1 Form A Unit 1 Form A 1 Form B, weight 2 Form A
TYPICAL APPLICATIONS
* Switching power supply * Power switching for various OA equipment * Control or driving relays for industrial machines (robotics, numerical control machines, etc.) * Output relays for programmable logic controllers, temperature controllers, timers and so on. * Home appliances
ORDERING INFORMATION
Ex. DK 1a L2 12V
Contact arrangement 1a: 1 Form A 2a: 2 Form A 1a1b: 1 Form A 1 Form B
Operating function Nil: Single side stable L2: 2 coil latching
Coil voltage 3, 5, 6, 9, 12, 24V
Note: Standard packing Carton: 50 pcs.; Case: 500 pcs. UL/CSA, TUV approved type is standard.
239
DK
TYPES AND COIL DATA (at 20C 68F)
Single side stable
Nominal voltage, V DC 3 5 6 9 12 24 3 5 6 9 12 24 3 5 6 9 12 24 Pick-up voltage, V DC (max.) 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 Drop-out voltage, V DC (min.) 0.3 0.5 0.6 0.9 1.2 2.4 0.3 0.5 0.6 0.9 1.2 2.4 0.3 0.5 0.6 0.9 1.2 2.4 Nominal operating current, mA (10%) 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 Coil resistance, (10%) 45 125 180 405 720 2,880 45 125 180 405 720 2,880 45 125 180 405 720 2,880 Nominal operating power, mW 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 Maximum allowable voltage, V DC (at 65C 149F) 3.9 6.5 7.8 11.7 15.6 31.2 3.9 6.5 7.8 11.7 15.6 31.2 3.9 6.5 7.8 11.7 15.6 31.2
Part No.
1 Form A
1 Form A 1 Form B
2 Form A
DK1a-3V DK1a-5V DK1a-6V DK1a-9V DK1A-12V DK1a-24V DK1a1b-3V DK1a1b-5V DK1a1b-6V DK1a1b-9V DK1a1b-12V DK1a1b-24V DK2a-3V DK2a-5V DK2a-6V DK2a-9V DK2a-12V DK2a-24V
2 coil latching
Nominal voltage, V DC 3 5 6 9 12 24 3 5 6 9 12 24 3 5 6 9 12 24 Set voltage, V DC (max.) 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 Reset voltage, V DC (max.) 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 2.1 3.5 4.2 6.3 8.4 16.8 Nominal operating current, mA (10%) Set Reset 66.6 66.6 40 40 33.3 33.3 22.2 22.2 16.6 16.6 8.3 8.3 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 66.6 40 33.3 22.2 16.6 8.3 Coil resistance, (10%) Set 45 125 180 405 720 2,880 45 125 180 405 720 2,880 45 125 180 405 720 2,880 Reset 45 125 180 405 720 2,880 45 125 180 405 720 2,880 45 125 180 405 720 2,880 Nominal operating power, mW Set Reset 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 Maximum allowable voltage, V DC (at 65C 149F) 3.9 6.5 7.8 11.7 15.6 31.2 3.9 6.5 7.8 11.7 15.6 31.2 3.9 6.5 7.8 11.7 15.6 31.2
Part No.
DK1a-L2-3V DK1a-L2-5V DK1a-L2-6V 1 Form A DK1a-L2-9V DK1a-L2-12V DK1a-L2-24V DK1a1b-L2-3V DK1a1b-L2-5V 1 Form A DK1a1b-L2-6V 1 Form B DK1a1b-L2-9V DK1a1b-L2-12V DK1a1b-L2-24V DK2a-L2-3V DK2a-L2-5V DK2a-L2-6V 2 Form A DK2a-L2-9V DK2a-L2-12V DK2a-L2-24V
240
DK
REFERENCE DATA
1. 1 Form A type
1. Maximum operating power
100
2. Life curve
1,000
3. Operate/Release time
Sample: DK1a-24V, 5 pcs.
9 8 Operate/release time, ms Operate time
Contact current, A
Life, x104
10
AC inductive load (cos = 0.4)
AC resistive load
7 6 5 4 3 2 1
100 250 V AC resistive load 30 V DC resistive load
1
DC inductive load (L/R = 7 ms)
DC resistive load
10
250 V AC inductive load (cos = 0.4) 30 V DC inductive load (L/R = 7 ms)
Release time (with diode)
Max. x Max. x Min. Min. Max. x Min.
Release time 80 90 10 110 120 130 140 Coil applied voltage,%V
0.1
10
100 Contact voltage, V
1,000
1
0
1
2
3
4
5
6
7
8
9
10
0
Contact voltage, V
4. Coil temperature rise (at 30C 68F)
Sample: DK1A-12V, 5 pcs.
5. Ambient temperature characteristics
Sample: DK1a-24V, 6 pcs Ambient temperature: -40C to +80C -40F to +176F
Variation ratio, %
6. Operate/Release time (at 20C 68F)
Sample: DK1a-24V (50 pcs.)
30 Distribution frequency 130 120 110 Drop-out voltage Release time Operate time 20
Coil temperature rise, C
50 40 30 20 10 10 A 7A 5A 0A
-40 -20
Pick-up voltage 100 0 20 40 60 80 Ambient 90 temperature,C 80 70
10
0
80
90
100 110 120 130 Coil applied voltage,%V
0
1
2
3
4
5
6
Operate/release time, ms
7. Contact resistance (at 20C 68F)
Sample: DK1a-24V (50 pcs.)
26 24 22 20 18 16 14 12 10 8 6 4 2 0
Distribution frequency
1.5 2.5 3.5 4.5 2.0 3.0 4.0 5.0 Contact resistance, m
2. 1 Form A 1 Form B type, 2 Form A type
1. Maximum operating power 2. Life curve
1,000
3. Operate/Release time (at 20C 68F)
Sample: DK1a1b-12V, 5 pcs.
9 8 Operate/release time, ms Release time (with diode) Max. x Min. Max. x Min. Max. x Min.
Contact current, A
5 DC inductive load (L/R = 7 ms) DC resistive load
Life, x104
10
AC inductive load (cos = 0.4) AC resistive load
7 6 5 4 3 2 1 Release time Operate time
100 250 V AC resistive load 30 V DC resistive load 10 250 V AC inductive load (cos = 0.4) 30 V DC inductive load (L/R = 7 ms)
1
0.1
10
100 Contact voltage, V
1,000
1
0
1
2
3
4
5
6
7
8
9
10
0
80
90
10
110
120
130
140
Contact current, A
Coil applied voltage,%V
241
DK
4. Coil temperature rise
Sample: DK1a1b-12V, 5 pcs. Ambient temperature: 20C 68F
Variation ratio, % Pick-up voltage
5. Ambient temperature characteristics
Coil temperature rise, C
50 40 30 20 10 0 8A 5A 0A -40 -20
130 120 110
0 100 20 90 80 70
40
60
80 Ambient temperature,C
Drop-out voltage
80
90
100 110 120 130 Coil applied voltage,%V
DIMENSIONS
1. 1 Form A type
Single side stable type
20 .787 12.5 .492
mm inch PC board pattern (Copper-side view)
2.54 .100 7.62 .300 7.62 .300 1.1 dia. .043 dia.
Schematic (Bottom view) Single side stable (Deenergized condition)
1 3 4
9.7 .382 3.5 .138 0.4 .016 10.16 .400 0.8 .031 7.62 .300 0.8 .031 1.11 .044 1.2 .047 10.16 .400 0.4 .016 10.16 .400
0.3 .012
+ 6
2 coil latching type
20 .787 12.5 .492 2.54 .100 7.62 .300 7.62 .300 1.1 dia. .043 dia.
2 coil latching (Reset condition)
1 3 4
9.7 .382 3.5 .138 0.4 .016 2.54 .100 0.4 .016 7.62 .300 0.8 .031 7.62 .300 0.8 .031 1.11 .044 1.2 .047 10.16 .400 0.4 .016 10.16 .400
0.3 .012
+ 6
+ 5
The above shows 2 coil latching type. No.5 terminal is eliminated on single side stable type.
General tolerance: 0.3 .012
Tolerance: 0.1 .004
Since this is a polarized relay, the connection to the coil should be done according to the above schematic.
2. 1 Form A 1 Form B type, 2 Form A type
Single side stable type
20 .787 9.7 .382 3.5 .138 0.8 .031 2.42 1.11 .044 .095 10.16 .400 15 .591
PC board pattern (Copper-side view)
10.16 .400 7.62 .300 1.1 dia. .043 dia.
Schematic (Bottom view) <1 Form A 1 Form B type>
Single side stable (Deenergized condition)
1 3 4
2 coil latching (Reset condition)
1 + + 7 6 5 3 4
0.3 .012 0.4 .016
0.8 .031 10.16 .400
7.62 .300
10.16 .400
0.4 .016
+ 8 6 5
8
2 coil latching type
20 .787 9.7 .382 0.3 .012 0.4 .016 2.54 .100 0.6 .024 7.62 .300 0.8 .031 7.62 .300 3.5 .138 0.8 .031 2.42 1.11 .044 .095 10.16 .400 15 .591 2.54 .100 7.62 .300 7.62 .300 1.1 dia. .043 dia.
<2 Form A>
Single side stable (Deenergized condition)
1 3 4
2 coil latching (Reset condition)
1 + + 7 6 5 3 4
10.16 .400
0.4 .016
+ 8 6 5
8
Note:
Relay out-line and PC board pattern are common for both 1 Form A 1 Form B type and 2 Form A type.
Since this is a polarized relay, the connection to the coil should be done according to the above schematic.
General tolerance: 0.3 .012
Tolerance: 0.1 .004
242
DK
DK relay socket TYPES AND RELAY COMPATIBILITY
Socket Relay Single side stable type 2 coil latching type 1 Form A 1 Form B Single side stable type 2 Form A 2 coil latching type 1 Form A 1 Form A 1 Form A 1 Form B, 2 Form A Single side 2 coil Single side 2 coil stable type latching type stable type latching type DK1a-PS DK1a-PSL2 -- -- -- DK1a-PSL2 -- -- -- -- DK2a-PS DK2a-PSL2 -- -- -- DK2a-PSL2
SPECIFICATIONS
Breakdown voltage*1 Insulation resistance Heat resistance Max. continuous current Remarks
*1 Detection current: 10 mA
4,000 Vrms (Except the portion between coil terminals) Min. 1,000 m (at 500 V DC) 150C (for 1 hour) 10 A (DK1a-PS, DK1a-PSL2), 8 A (DK2a-PS, DK2a-PSL2)
DIMENSIONS
1 Form A type
150.6 .591.024
mm inch
1 Form A 1 Form B type, 2 Form A type
150.6 .591.024
PC board pattern (Copper-side view) 1 Form A
1 2 3 4 1.2 dia. .047 dia.
6 230.6 .906.024 230.6 .906.024
5 2.54 .100 2.54 .100
1 Form A 1 Form B
13.70.6 .539.024 170.6 .669.024 60.3 .236.012 0.30.1 .012.004 2.540.1 .100.004 0.8 .031 7.620.3 7.620.3 .300.012 .300.012 3.40.3 .134.012 0.25 .010 10.160.3 .400.012 170.6 .669.024 60.3 .236.012 3.40.3 .134.012 0.30.1 .012.004 7.620.3 10.160.3 .300.012 .400.012 10.160.3 .400.012 8 7 6 2.54 .100 5 2.54 .100 13.70.6 .539.024 1 2 3 4 1.2 dia. .047 dia.
The above shows 2 coil latching type. No.2 and 5 terminal are eliminated on single side stable type.
General tolerance: 0.3 .012
Tolerance: 0.1 .004
FIXING AND REMOVAL METHOD
1. Match the direction of relay and socket. 2. Both ends of the relay are to be secured firmly so that the socket hooks on the top surface of the relay. 3. Remove the relay, applying force in the direction shown below. 4. In case there is not enough space to grasp relay with fingers, use screwdrivers in the way shown below.
GOOD
NO GOOD
NOTES
1. Phase synchronization of AC-load switching In case of switching the contact synchronized with phase of load voltage, the life of contact might be shorter or contact failure might be caused. Please confirm this matter in the actual system in this case. If necessary, the phase control would be recommended.
Ry Load Vin Load voltage
2. Soldering should be done under the following conditions: 250C 482F within 10s 300C 572F within 5s 350C 662F within 3s
Load voltage Vin
For Cautions for Use, see Relay Technical Information (Page 48 to 76).
9/1/2000 All Rights Reserved, (c) Copyright Matsushita Electric Works, 243 Ltd.
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